Why FRP is used in cooling tower structures
A cooling tower structure is constantly wet, often warm, and in contact with biocides, scale inhibitors and in some plants seawater. Timber rots and needs treatment; galvanized steel loses its zinc layer and then corrodes; stainless steel is costly. Pultruded fiberglass profiles are inert to most treated water, do not need coatings and weigh roughly a quarter of steel, which simplifies lifting inside the tower. The comparison guides on this site put the material numbers side by side.
Where each product goes
- Columns and beams: I beams and square tubes, sized by the tower engineer.
- Bracing: angles and channels bolted with FRP or stainless hardware.
- Fill supports: channels or custom hangers carrying film or splash fill.
- Decks and stairs: fiberglass grating and stair treads with a non-slip surface.
- Handrails: round or square tubes with FRP or stainless fittings.
- Louvers and drift eliminator frames: custom sections from a drawing.
What stays with the tower designer
Section sizes, connection design, deflection limits and fire requirements come from the tower designer and the plant specification. pultrx supplies the sections to that specification and the material and dimensional evidence agreed in the quotation. Catalogue examples on the product pages identify forms; they are not a design approval.
